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Frequently Asked Questions
Here are answers to
frequently asked questions that may provide information not only about
the differences in our various models of Case Clamps, but also about
clamping in general.
Why do I need a Case Clamp?
Owning a Case Clamp is an essential component to completing your dowel
construction cabinet manufacturing process. Like the other machinery
involved it allows you to produce more cabinets with less people. The
right case clamp helps insure a higher quality squarer cabinet and is
much faster and simpler than bar clamping, screwing or biscuits
resulting in a more efficiently produced cabinet which means more profit
for you. On top of that, your employees will be much happier when they
don’t have to deal with constantly adjusting bar clamps or installing
screws.
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What are the main considerations
in selecting a clamp?
Primarily you want to consider the set-up time and change over time from
one cabinet size to another. Obviously the faster the better. UHLING
clamps are the fastest on the market. You will also need to factor in
capacity requirements (usually considering what sizes you do 80-90% of
the time), floor space availability, position of cabinet preferred
(laying down or standing up) and ease of use of the clamp. Our HP2000
and HP3000 models require less floor space than any other clamp on the
market.
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How long does a cabinet need to
stay in the case clamp?
This is primarily a factor of the glue you are using, your method of
construction and your handling of the cabinet once it is out of the
clamp. There are glues with one minute set up up to 20 minutes and
beyond. I use five minutes as a general rule of thumb. If you are hot
melting or stapling your backs in the cabinet while the cabinet is in
the clamp you can usually remove them quicker. If handling is minimal
after clamping, the cabinet can possibly be removed sooner as well. You
must know the performance features of the glue you are using to fully
answer this question.
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What is the typical operating
sequence of a case clamp?
This is where set-up comes in. You need to position the opening of the
clamp for the size of your cabinet. This is very easy to do on our
clamps and only takes a matter of seconds on most of our models.
Then the operator will preassemble the cabinet, place it in the clamp
and apply the pressure. While that unit is in the clamp, the operator
will then either install the back and/or possibly the hardware or
preassemble the next unit and cycle them through. If he needs to change
to another size this is again quickly and effortlessly accomplished when
using a UHLING.
Sometimes clamping multiple units of the same size is an option for
increased capacity but this has its limits as well once again based on
the set-up time of the glue you are using.
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How many cabinets can I clamp
in a day?
Using the information provided above I use 100 cabinets a day (based on
an eight hour day) as a general rule of thumb. This can be doubled if
clamping two units at a time.
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Your HP2000 and HP3000 only have
side pressure. Do I need top pressure?
This is undoubtedly the most misunderstood concept in clamping cabinets.
You do not need top pressure for general cabinet clamping.
The reason that it may appear that you need side and top pressure is
that the conventional horizontal style case clamp was designed in Europe
where the cabinets were laid on their side and conveyed through the
production cycle. When a cabinet is laying on its side, the joints are
horizontal and the cabinet naturally racks in its non glue cured
condition. You need side pressure to justify the cabinet into the corner
(squaring it sort of speak), then you need pressure down from the top to
close the joints.
When we developed the HP3000 case clamp we rotated it 90 degrees to
vertical. This reduced floor space requirements and made access to the
clamp and the cabinet much easier for the operator. He doesn’t have to
bend over all day loading and unloading the clamp. This also made the
joints vertical. Therefore, gravity actually justifies the cabinet into
the corner creating a 90 degree angle and you only need to apply
pressure from the side to close the joints.
The only time then that you actually need top and side pressure is if
you have vertical partitions in your cabinets. We have an optional top
clamping attachment for the HP3000 for these situations or you may want
to consider our HP4000 or HP5000 models.
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What model is right for me?
Hopefully the questions answered above give you a good idea on this
question. Aside from that, the HP3000 is far and away our most popular
model and the best value. Not mentioned above is our custom
manufacturing capability which allows you to obtain a clamp that will
meet your exact requirements. We also offer our HP9000 fully automated
feed through model for large scale applications where the cabinets are
not handled by operators.
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What is your lead time?
We generally have the HP2000, HP3000 and HP4000 models in stock. If not,
they are usually only one to three weeks out. Custom orders run about
four weeks. Our HP5000 and HP9000 models are built to order and delivery
is usually six to 12 weeks.
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What is your warranty?
We have a 90 day limited warranty. Our products have a long standing
highly regarded reputation and fortunately a very minute warranty
history.
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